Expansion of Greenfield Chocolate Production Facility – Building A1 | Barry Callebaut Novi Sad

Location: Plot No. 243/9, Cadastre Municipality Novi Sad III
Total plot area: 92,197 m²
Investor: Barry Callebaut

MEP design and installation for the expansion of Barry Callebaut's chocolate factory in Novi Sad – including power, lighting, IP CCTV, fire alarm, and access control systems.

🔧 Project Overview

As part of the chocolate production plant expansion for Barry Callebaut in Novi Sad, Building A1 was constructed to house storage tanks for finished products.  The new section has a gross area of 309.38 m² and is built as a single-level facility.

Urban and Construction Basis

The design was developed in full compliance with the City of Novi Sad’s planning documentation, including the urban plan by JP “Urbanizam”.

⚡ Electrical Installations (Low Voltage Systems)

Scope of Work:

  • Power supplied from a 20/0.4kV transformer station (4×2500 kVA) – using reserve from Phase 1

  • LED lighting systems (interior, exterior, and emergency) with IP protection and 1–3h autonomy

  • Lightning protection system with foundation grounding (FeZn strip 25×4 mm)

  • TN-S protection system with automatic power disconnection

📡 Telecommunications and Signal Systems (ELV)

Installed Systems:

  • Structured Cabling System (SCS) for voice and data integration

  • IP Video Surveillance (internal and external) with remote access

  • Access Control (ACC): card readers and security locks for two doors

  • Fire Detection and Alarm System: addressable detectors (optical, thermal, manual, linear), alarm sirens, HVAC shutdown, elevator recall, and door release functions

  • Smoke and Heat Exhaust System (SHEVS): electric-powered roof domes managed via control panel integrated with FACP

🔍 Note

This chocolate production plant expansion successfully integrated modern MEP systems into an existing industrial facility with minimal infrastructure upgrades.

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WORKING HOURS

8:00am – 4:00pm